Gema OptiFlex Pro B Powder Coating System

✔ Flawless Finishes – PCC (Precise Charge Control) prevents overcharging, ensuring smooth, even coatings on all powders, including metallics.
✔ Full Control – The Gema E-App gives you real-time process management and service insights for a seamless workflow.
✔ Efficient & Reliable – Consistent, high-quality results with advanced electrostatics, reducing waste and rework.

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The first choice in manual coating

The OptiFlex Pro manual units are meticulously designed to ensure maximum industrial suitability and global applicability The intelligent and durable components fit perfectly together and form the powerful package for superior manual powder coating. The ergonomic and intuitive operation enables every user to achieve the best coating results at any time.

PowerBoost® – Safe technology for more power performance

The newly developed PowerBoost technology of the OptiFlex Pro series offers with the 110 kV the highest powder charging capacity in the powder coating industry while complying with safety regulations. The operator benefits from an outstanding coating performance. The new feature completes the proven high-voltage functionalities, such as PCC mode, presettings and individual coating programs and extends the application range significantly. Maximum coating performance The OptiFlow injector with Inline-Design ensures precise and uniform powder delivery to the gun.

Be one step ahead of the competition!

With OptiFlex Pro you coat extremely efficiently and with consistently high quality.

The PCC (Precise Charge Control) mode regulates the spray current even in the lowest ampere ranges (0-10 µA) with the highest accuracy. This prevents overcharging of even the most demanding powders such as metallic powder and ensures the highest quality in thick film and multi-layer applications and recess areas.

The DVC (Digital Valve Control) technology allows an exact and repeatable adjustment of the powder output and ensures a uniform layer thickness.

OptiSelect® Pro – highest industrial suitability

• The new OptiSelect Pro gun features a particularly robust and durable design. The ergonomic and light-weight gun is well-balanced in the hand, has a good grip and enables you to coat efficiently and faster.
• The new PowerBoost high-performance technology charges all types of powder even more efficiently. The benefits of the additional power provide higher productivity, faster conveying speeds and maximum area performance.
• The integrated remote control allows easily to activate the PowerBoost powder charging mode and to regulate the powder output right away. – The integrated cleaning of the powder conveying components can be enhanced by the optional PowerClean™ module, which ensures a faster and efficient cleaning. This improves performance when processing difficult powders and facilitates color change.
• The latest generation of nozzles ensures an excellent powder distribution and penetration.

OptiFlow injector – for repeatable quality

The new OptiFlow injector with cartridge design further optimises the venturi principle in terms of transport efficiency and low wear. By simply exchanging the one-piece cartridge, the injector performance is optimally maintained. The usage of fewer parts and the seamless design of the injector improves the ability for fast colour changes.

 Main features OptiFlow injector

• Cartridge design merges injector nozzle and conveying insert into a single component
• Powder outputs of up to 450 g/min achievable depending upon hose length and diameter
• Quick release design for the powder hose
• Unique Inline-Design
• Cartridge sleeve manufactured from high-quality non-stick materials
• Robust diecast injector housing
• Quick disconnect air connections